煤矿悬臂式掘进机截割头位置精确控制方法

Precise control method of cutting head position for boom-type roadheader in coal mine

  • 摘要: 针对煤矿悬臂式掘进机截割断面自动成形控制问题,建立了截割头控制系统传递函数模型,并提出了一种基于PID控制的悬臂式掘进机截割头位置精确控制方法。根据悬臂式掘进机截割部结构及其运动学分析,建立了掘进机截割头控制系统传递函数模型。为了验证建立的截割头控制系统传递函数模型的正确性和PID控制方法的效果,进行了仿真实验分析和在悬臂式掘进机实验平台上进行加入PID与否的对比实验验证。实验结果表明:在加入PID反馈控制后,截割头位置控制精度大大提高,竖直截割实验最大误差约为1%,水平截割最大误差约为1.7%,矩形断面截割高度和宽度最大误差均约为1%。因此,根据建立的控制系统传递函数模型和基于PID的控制方法实现了煤矿悬臂式掘进截割头位置的精确控制,对于实现掘进机的智能化和确保煤矿安全高效生产具有重要意义。

     

    Abstract: In terms of the problem of excavation section automatic cutting shaping control for boom-type roadheader in coal mine, the transfer function model of cutting head control system was established and an accurate control method of boom-type roadheader cutting head position based on PID was proposed.According to the structure of cutting section for roadheader and its kinematic analysis, the transfer function model of cutting head control system for roadheader was established.In order to verify the correctness of transfer function model and PID control method, the simulation experiments were carried out and comparison test is carried out between PID and no PID by the experiment platform of boom-type roadheader.The contrast experiment results show that accuracy of cutting head position control was greatly improved by using the PID control method.The maximum error of vertical cutting is about 1%, the maximum error of horizontal cutting is about 1.7% and the error of height and width is about 1% for rectangular section.Therefore, the precise control of cutting head position was realized by the transfer function model established and the PID control method.It is of significance to realize an intelligent roadheader and ensure the safety and high-efficiency production of coal mine.

     

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