基于三维FEM-SPH转换算法的截齿冲击结核体仿真分析

Numerical simulation and analysis for bit impact on pyrites based on 3D FEM-SPH conversion algorithm

  • 摘要: 采用基于转换算法的FEM-SPH耦合方法,通过建立截齿冲击煤层及其内部结核体的三维模型,分析了截齿冲击位置对截齿载荷的影响,探讨了结核体尺寸与截齿载荷极值的关系,最后研究了结核体剥落的机理,结果表明:结核体尺寸和截齿冲击点是决定结核体剥落机理的主要因素,可以将其划分为旋转、压入、松动、截断、切削5种,且剥落载荷极值的大小顺序为截断>切削>压入>旋转>松动;当结核体几何中心点处于截齿截道上时,截齿的截割阻力极值最大,切向载荷最大,当截齿冲击点位于中心点两侧时,侧向载荷极值最大,当结核体几何中心位于截道外侧时法向载荷最大;截齿载荷极值与结核体长轴长度呈指数关系,并拟合出了关系式;3个方向的载荷极值与长轴尺寸也为指数关系,并给出了拟合公式。

     

    Abstract: The FEM-SPH coupling method was applied to simulate the mechanism of pyrites spalling.The 3D models of bit impacting on coal and pyrites were established, the effect of the position on the load was analyzed, the law of bit’s load extremum and pyrites size was discussed, and finally the mechanism of pyrites spalling was studied.The conclusions are summarized as follows:the size of the pyrites and impact position determine the form of spalling, which can be divided into five kinds including rotation, pressing, loosening, truncation and cutting, and the extreme value of spalling load is cutting off> cutting> pressing> rotation> loosening; when the bit impact on the center of the pyrites, the cutting resistance is the maximum and the tangential load is the largest; when the impact point of the cutting tooth is located at the center point, the normal load is the maximum; and the lateral load is the largest when the geometric center of the pyrites is located outside the trajectory of the bit.The load extremum of the bit is exponential with the length of the pyrite, and the fitted formula can be used to estimate the load of the bit.The load extremum of the three directions and the long axis dimension are also exponential relationship and the fitting formula is given.

     

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