回转油缸载荷谱的编制

Load spectrum compilation of rotary cylinder

  • 摘要: 为得到掘进机回转油缸的疲劳载荷谱,利用大容量数据记录仪(黑匣子)对回转油缸工作载荷进行测取,采用幅值门限法去除载荷数据中的异常峰值点,对测取的载荷进行预处理,得到经载荷平稳性和各态历经性检验的回转油缸拉动载荷样本数据。采用雨流计数法对回转油缸载荷样本数据进行统计处理,结合大量统计分析经验,对幅值和均值概率分布分别作威布尔分布和正态分布的假设,并对其幅值与均值的分布规律进行了研究,利用卡方检验,对幅值和均值的独立性进行检验,针对均值提出了三模态正态概率分布模型。结果表明:在检验水平0.05的条件下,回转油缸拉动载荷的幅值和均值相互独立;幅值服从形状参数为1.156、尺度参数为3.345的威布尔分布;提出的三模态正态概率分布模型,真实反映出均值的统计特征,实现回转油缸载荷信息的准确识别。为保留回转油缸全寿命周期内的工作载荷特征以反映工程实际,根据回转油缸推拉工况作业时间比例,将回转油缸样本拉动载荷数据的累积频次扩展到5×105次循环,基于二维概率分布函数,建立了回转油缸拉动载荷数据8×8级幅均值二维载荷谱。根据疲劳累积损伤理论,应用Goodman方法将幅均值二维载荷谱转化为回转油缸拉动载荷数据8级一维载荷谱,可为回转油缸疲劳寿命预测及疲劳寿命试验提供理论基础。

     

    Abstract: In order to obtain the fatigue load spectrum of rotary cylinder,the service load of rotary cylinder was ob- tained using large capacity data recorder (black box). Amplitude threshold method was used to remove abnormal peak points in the data. Pretreatment was carried out on the measured load to obtain the sample data of the rotary cylinder pull load after the test of load stability and ergodicity. The rotary cylinder service load sample data was statistically pro- cessed using the rainflow counting method. Combined with a lot of statistical analysis experience,the Weibull distribu- tion of amplitude value and normal distribution of mean value were assumed respectively. The distribution law of its amplitude value and mean value was studied,and the independence of amplitude value and mean value was tested by Chi-square test. And the three-modal normal probability distribution model was proposed for the mean value. The re- sults show that the amplitude and the mean of rotary cylinder pull load are independent in the condition of 0. 05 test level. The amplitude accords with the Weibull distribution with a shape parameter of 1. 156 and a scale parameter of 3. 345. The proposed three-modal normal probability distribution model reflects the statistical characteristics of the mean and realizes the accurate identification of the load information of rotary oil cylinder. In order to keep the working load characteristics of the rotary cylinder in the whole life cycle,the cumulative frequency of rotary cylinder pull load sample data was extended to 5×105 cycles according to the proportion of rotary cylinder operating time,the two-dimen- sional load spectrum with 8×8 levels of rotary cylinder in pull condition was established using two-dimensional proba- bility distribution function. Based on fatigue cumulative damage theory,two-dimensional load spectrum changed into one-dimensional load spectrum with 8 levels of the rotary cylinder pull load using the Goodman method,which can pro- vide the basis of the fatigue life prediction and fatigue life testing.

     

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