充气式液固流化床气泡尺寸分布及Sauter直径预测

Bubble size distribution and Sauter diameter prediction in aeration liquid-solid fluidized bed

  • 摘要: 为研究充气式液固流化床分选机内气泡尺寸分布以及影响因素,选取仲辛醇为起泡剂,在自制的实验室规模的充气式液固流化床分选机上利用图像分析法测定了不同起泡剂浓度和充气量下气泡尺寸分布特性及其差异,同时建立了定量描述可变操作参数与气泡Sauter直径之间的关系式。研究结果表明,分选机内气泡尺寸分布符合对数正态分布规律; 充气量增大导致气泡的运动速度加快,气泡的碰撞能量随之增大,气泡之间的兼并行为随之增多,进而导致气泡尺寸随之增大; 随着起泡剂的加入以及浓度的增大,最大气泡尺寸降低,气泡尺寸分布范围明显降低,而且气泡分布率直方图从双峰过渡到单峰,同时中间粒径的气泡含量明显增多,大气泡和小气泡的数量在减少,气泡分布越来越集中,当起泡剂浓度超过临界值时,体系的表面张力将基本保持不变,导致气泡之间的兼并行为随之保持不变,气泡尺寸分布基本不变; 通过量纲分析法和代入试验数据求解气泡Sauter直径预测方程,从预测方程中可以看出,气泡Sauter直径同起泡剂浓度成负相关性,同充气量成正相关性。此外汇总气泡尺寸测量试验结果以验证本文所提出的气泡Sauter直径预测方程的准确性,结果显示预测值与试验测量值吻合度较高,其皮尔逊(P-r)相关系数为0.991。

     

    Abstract: In order to study the bubble size distribution in an aeration liquid-solid fluidized bed separator, sec-octanol was selected as the frother.Bubble size distribution under different concentration of frother and aeration rate in a self-made lab-scale aeration liquid-solid fluidized bed separator was investigated using image analysis technique.The relationship between variable operating parameters and bubble Sauter diameter was established quantitatively.The results show that the bubble size distribution fits in with log-normal distribution.Due to the increase of air rate, the velocity of bubbles was accelerated, the collision energy of bubbles was increased and the bubble merger behavior was improved, which led to the increase of bubble size.With the addition of frother and the increase of concentration of frother, the maximum bubble size was decreased and the bubble size distribution was obviously reduced, the size distribution changed from bimodal to unimodal, the content of middle size bubbles increased remarkably, the big bubbles and small bubbles decreased, and the bubble size distribution became more and more concentrated.When the concentration of frother exceeded its critical value, the surface tension of the mixture will basically remain unchanged, resulting in the bubble merger behavior stabilized and the bubble size distribution was roughly the same.The non-dimension approach and the experimental data were used to solve the bubble Sauter diameter equation, and it could be seen from the equation above that the bubble Sauter diameter is inversely proportional to the concentration of frother and directly proportional to the aeration rate.In addition, the experimental results of bubble size measurement were summarized to verify the accuracy of the aforementioned equation proposed in this paper.The results showed that the predicted value was consistent with the experimental data, and the Pearson correlation coefficient was 0.990 7.

     

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