岩石切削深度对切削齿温度分布的影响分析

Analysis of the influence of rock cutting depth on the temperature distribution of cutter

  • 摘要: 切削温度是影响切削齿寿命、磨损及切削效率的重要因素; 切削温度过高会加快切削齿热磨损,降低钻头寿命以及切削效率。切削深度是重要的岩石切削参数,直接影响岩石的破坏形式,切削深度通过改变岩石的破坏形式改变切削齿的受力状态,而切削力是切削热、切削温度升高的直接原因,因此切削深度会对切削过程中切削齿温度场的变化产生影响。为了进一步研究切削深度对切削齿温度变化的影响规律,基于岩石切削热模型,以Drucker-Prager为岩石强度准则,建立切削齿动态破岩模型,研究不同切削深度下切削齿的受力状态、前后刀面温度分布以及温升变化规律。研究结果表明:① 存在一个临界深度d*,使岩石破坏模式从塑性切削转变为脆性切削,岩石塑性切削时切削力与切削深度成正比,脆性切削时切削力与切削深度成非线性关系; ② 切削深度的改变会影响切削齿前、后刀面温度变化:后刀面温度随切削深度的增加而线性升高,前刀面温度随切削深度增加呈现先升高后下降的趋势; ③ 切削深度的增加使切削力波动增大,因此导致前、后刀面温度波动随切削深度的增加而加剧。通过对岩石破碎过程中不同切削深度下的切削齿受力状态以及温度变化模拟分析,发现切削深度对切削齿温度变化具有明显的影响,理论分析和仿真结果变化趋势基本吻合,研究结果可为优化切削参数和延长切削齿使用寿命提供依据和参考。

     

    Abstract: The cutting temperature is an important factor affecting the life, wear and cutting efficiency of cutter.If the cutting temperature is too high, it will accelerate the thermal wear of cutter, reduce the life and the cutting efficiency.The cutting depth is an important parameter affecting the failure model of rock, which changes the stress state of cutter by changing the failure model of rock, and cutting force is the direct cause of cutting heat, cutting temperature rise, so cutting depth will have an impact on the change of cutter temperature field in the cutting process.Based on the rock cutting thermal model and Drucker-Prager as the rock strength criterion, the dynamic rock breaking model of the cutter was established to further study the effects of cutting forces, temperature distribution and the law of temperature rise of cutter at different cutting depths.The results show that there is a critical depth d*, which changes the rock failure mode from plastic cutting to brittle cutting.The cutting force is proportional to the cutting depth during plastic cutting, the cutting force is nonlinearly related to the cutting depth during brittle cutting.The change of cutting depth will affect the temperature change of the back and the front of the cutter:the back surface temperature increases linearly with the increase of cutting depth and the temperature of front cutter surface increases first and then decreases with the increase of cutting depth.The increase of cutting depth makes cutting force fluctuations increase, thus causing the temperature fluctuations of the front and back flank to increase as the depth of cut increases.Through the simulation analysis of the stress state and temperature variation of the cutter under different cutting depths during the rock breaking process, it is found that the cutting depth has a significant influence on the temperature change of the cutter, and the theoretical analysis and the simulation results are basically consistent.

     

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