王大鹏, 李文秀, 王振飞, 肖雄, 张国栋. 复配-等离子体协同制备低阶煤捕收剂[J]. 煤炭学报, 2023, 48(S2): 713-719. DOI: 10.13225/j.cnki.jccs.2022.1213
引用本文: 王大鹏, 李文秀, 王振飞, 肖雄, 张国栋. 复配-等离子体协同制备低阶煤捕收剂[J]. 煤炭学报, 2023, 48(S2): 713-719. DOI: 10.13225/j.cnki.jccs.2022.1213
WANG Dapeng, LI Wenxiu, WANG Zhenfei, XIAO Xiong, ZHANG Guodong. Flotation intensification of low-rank coal using a new collector prepared by composition and following plasma[J]. Journal of China Coal Society, 2023, 48(S2): 713-719. DOI: 10.13225/j.cnki.jccs.2022.1213
Citation: WANG Dapeng, LI Wenxiu, WANG Zhenfei, XIAO Xiong, ZHANG Guodong. Flotation intensification of low-rank coal using a new collector prepared by composition and following plasma[J]. Journal of China Coal Society, 2023, 48(S2): 713-719. DOI: 10.13225/j.cnki.jccs.2022.1213

复配-等离子体协同制备低阶煤捕收剂

Flotation intensification of low-rank coal using a new collector prepared by composition and following plasma

  • 摘要: 浮选药剂是实现低阶煤高效浮选的关键。以传统药剂为基础进行化学改性制备低阶煤高效捕收剂是近期的研究热点。等离子体处理具有反应时间短、环境友好、效率高的优点,工业化前景广阔,但在处理单一成分捕收剂存在着药剂消耗较高的问题。基于此,提出以常规浮选药剂为基础,采用复配-等离子联合的方法制备出了低阶煤新型捕收剂。以我国典型动力煤为研究对象,采用浮选试验、GC-MS、XPS、FTIR、量子化学计算研究了新型浮选药剂的浮选效果、化学结构及与煤泥的作用机理。结果表明:以十二烷与仲辛醇80:20质量比复配,采用等离子体处理10 min制备的新型捕收剂时,在用量2.5 kg/t的条件下获得了精煤产率、可燃体回收率分别为55.32%、64.81%的良好指标,较处理前精煤产率提升了15%,药剂用量降低了50%以上。常规复配浮选药剂在等离子作用下发生直接氧化、产生烷烃自由基、交联等一系列复杂化学反应,生成由药剂原始成分,十二醇、酮,长链含氧基团有机物组成的复杂混合物。长链含氧有机物与煤泥表面吸附能在54 kJ/mol以上,能有效覆盖于低阶煤亲水位点,显著改善了药剂的捕收性能。吸附药剂后,煤泥表面C-C/C-H含量相较原煤提高了7.41%,O元素质量分数降低了2.61%,疏水性大幅提高。

     

    Abstract: Flotation reagents have a significant impact on the flotation of low-rank coal. In recent years, more research had been conducted on the low-rank coal flotation using chemically modified hydrocarbon oil as collector. With regard to its fast modified rate, environmental compatibility and high efficiency, the plasma modification is considered as a promising treatment technology for the production methods of low-rank coal collector. Previous research shows that the collectors modified by plasma using traditional single non-polar oil as raw material cannot reduce the amount of regent. In this study, a new collector modified by plasma using traditional fossil oil and secondary octyl alcohol as raw materials was used to enhance low-rank coal flotation. The chemical structure of new collector, adsorption mechanism, flotation performance of coal and collector were investigated through the flotation test, GC-MS, XPS, FTIR and quantum chemistry calculation. Under the optimal formulation conditions of 80% of dodecane and 20% of sec-octyl alcohol, 10 min of plasma treatment, and 2.5 kg/t of new collector consumption, the flotation results show that the yield of clean coal and the combustible body recovery rate are 55.32% and 64.81%, respectively. The clean coal yield is 15 percentage points higher than the clean coal yield before treatment, and the dosage of reagent is reduced by more than 50%. Through mixing and following plasma treatment, the dodecane and sec-octyl alcohol are translated to the mixture which contains dodecane, sec-octyl alcohol, dodecanol, dodecanone and long chain oxygenated organic compounds. The adsorption energy between long chain oxygenated organic compounds which are easier to interact with the oxygen-bearing functional and the surface of low-rank coal is above 54 kJ/mol. The hydrophobicity and floatability of low-rank coal are improved through above adsorption. The C-C/C-H functional on coal slime surface is 7.41 percentage points higher than that on raw coal, the O groups content on coal slime surface is 2.61 percentage points lower than that on raw coal.

     

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