平焰燃烧器煤/NH3燃烧特性实验研究

Experimental study on combustion characteristics of coal/NH3 in a flat flame burner

  • 摘要: 随着“碳达峰,碳中和”目标的提出,将煤与NH3混燃逐步减少煤电是实现降碳的一种新途径,但煤/NH3的混燃特性尚不清晰。因此,基于平焰燃烧器开展煤/NH3燃烧实验,探究了掺氨比(E(NH3),0~100%)、煤/NH3注入方式(预混、非预混)对燃烧特性的影响,采用相机、烟气分析仪,热电偶检测了火焰形态、燃烧器上方高度(Heights Above Burner,HAB)中心沿程烟气中气体组分及温度分布情况,并测定了飞灰中未燃碳的含量,得到:在燃烧初期,煤/NH3争夺O2的现象更明显,由于燃烧区NH3燃烧产生的富水气氛,使得在预混低E(NH3)下,CO与OH发生反应,CO质量浓度降低,而在高E(NH3)下,一方面NH3优先与O2结合,导致大量碳不完全燃烧,另一方面,富水气氛促进了煤的气化反应,导致燃烧还原区的CO质量浓度大幅升高,最高可达19773.05 mg/Nm3,但此过程改变了焦炭的孔隙结构,增加了焦炭的比表面积,加快了煤粉的燃烧进程,使预混条件下飞灰残炭量由13.90%(纯煤燃烧)降低至13.44%(E(NH3)=80%),过早注入NH3会减轻燃烧前期NH3燃烧对煤粉的预热作用,降低在火焰反应区的燃烧强度;掺NH3后NOx排放量大幅上升,随着E(NH3)增加,NOx先增加后降低,且NO质量浓度峰值提前,未燃NH3及氧体积分数分别是影响N2O、NO2生成的主要因素,增加煤/NH3燃烧的停留时间、减少未燃NH3体积分数、创造还原性气氛均是降低NOx的有效方式;在预混高掺氨比(E(NH3)≥80%、HAB=100 mm)及非预混工况下,CO2%随着E(NH3)增加呈现降低的趋势;预混E(NH3)=40%~60%工况更有利于实现煤/NH3的低氮、低碳、高效燃烧,煤粉掺NH3燃烧存在相互促进和抑制作用,需根据实际情况采取有效措施以发挥煤/NH3混燃的促进作用。

     

    Abstract: To meet the “peak carbon and carbon neutrality” targets, the gradual reduction of coal-fired electricity generation through the co-firing of coal and NH3 has emerged as a new pathway to achieve carbon reduction. However, the co-firing characteristics of coal and NH3 are not yet clear. Therefore, the coal/NH3 co-firing experiments were conducted based on a flat-flame burner to investigate the influence of ammonia blending ratio (E(NH3), 0−100%) and coal/NH3 injection methods (pre-mixed, non-pre-mixed) on combustion characteristics. Camera, flue gas analyzer, and thermocouples were used to observe flame morphology, gas composition, temperature distribution along the centerline heights above the burner (HAB), and measure the unburned carbon content in fly ash. The results showed that during the initial stage of combustion, the competition for O2 between coal and NH3 was more pronounced. The NH3 combustion in the combustion zone created a rich water vapor atmosphere. Under low E(NH3) conditions in pre-mixed combustion, CO reacted with OH, resulting in a decrease in CO concentration. On the other hand, under high E(NH3) conditions, NH3 preferentially reacted with O2, leading to an incomplete combustion of a significant amount of carbon. Additionally, the rich water vapor atmosphere promoted coal gasification reactions, resulting in a significant increase in CO concentration in the combustion reduction zone, reaching a maximum of 19773.05 mg/Nm3. However, this process altered the pore structure of the coke, increased the specific surface area of the coke, accelerated the combustion process of coal powder, and reduced the residual carbon content in fly ash from 13.90% (pure coal combustion) to 13.44% (E(NH3)=80%) under pre-mixed conditions. An early injection of NH3 reduced the preheating effect of NH3 combustion on coal powder and decreased the combustion intensity in the flame reaction zone. The addition of NH3 significantly increased the NOx emissions, and with increasing E(NH3), there was an initial increase followed by a decrease in NOx, with the peak concentration of NO occurring earlier. The unburned NH3 content and oxygen content were the main factors influencing the formation of N2O and NO2. Increasing the residence time of coal/NH3 combustion, reducing the unburned NH3 content, and creating a reducing atmosphere were effective ways to reduce NOx emissions. Under high E(NH3) conditions in pre-mixed combustion (E(NH3)≥80%, HAB=100 mm) and non-pre-mixed conditions, the CO2 percentage showed a decreasing trend with increasing E(NH3). Pre-mixed conditions with an E(NH3) range of 40% to 60% were more favorable for achieving low nitrogen, low carbon, and high-efficiency combustion of coal/NH3. The co-firing of coal powder with NH3 exhibited mutual promotion and restriction effects, requiring some effective measures based on specific circumstances to harness the promotion effect of coal/NH3 co-firing.

     

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