王忠宾,司垒,魏东,等. 煤矿防冲钻孔机器人全自主钻进系统关键技术[J]. 煤炭学报,2024,49(2):1240−1258. DOI: 10.13225/j.cnki.jccs.2023.1379
引用本文: 王忠宾,司垒,魏东,等. 煤矿防冲钻孔机器人全自主钻进系统关键技术[J]. 煤炭学报,2024,49(2):1240−1258. DOI: 10.13225/j.cnki.jccs.2023.1379
WANG Zhongbin,SI Lei,WEI Dong,et al. Key technologies of fully autonomous drilling system for coal mine anti-impact drilling robot[J]. Journal of China Coal Society,2024,49(2):1240−1258. DOI: 10.13225/j.cnki.jccs.2023.1379
Citation: WANG Zhongbin,SI Lei,WEI Dong,et al. Key technologies of fully autonomous drilling system for coal mine anti-impact drilling robot[J]. Journal of China Coal Society,2024,49(2):1240−1258. DOI: 10.13225/j.cnki.jccs.2023.1379

煤矿防冲钻孔机器人全自主钻进系统关键技术

Key technologies of fully autonomous drilling system for coal mine anti-impact drilling robot

  • 摘要: 针对高地应力矿井钻孔卸压作业智能化程度低的技术难题,总结分析了国内外钻孔卸压技术和装备的研究现状,指出研发高性能、高可靠、高效率的防冲钻孔机器人全自主钻进系统是破解冲击地压防治难题的重要发展方向。为此,凝练了影响钻进系统性能的“孔位精准识别、钻具姿态精确感知、无线电磁随钻智能检测、钻具运行状态智能识别和钻进系统精确控制”五大关键技术,并给出了解决思路和方法。针对在复杂恶劣环境下卸压孔的精确识别问题,设计了融合图像尺寸调节和多阶段训练模式的卸压孔图像样本扩充SinGAN模型,引入多层特征融合优化的Faster-RCNN,构建了基于改进SqueezeNet轻量级网络架构的孔位识别模型,以实现卸压孔位的准确快速识别;针对钻具姿态精确感知问题,提出了基于改进梯度下降法算法优化无迹卡尔曼滤波的惯性测量单元(Inertial Measurement Unit,IMU)初始对准方法,设计了多个IMU的空间阵列布局方式,研究了基于BP神经网络的钻具姿态误差补偿方法,旨在提高钻具姿态的解算精度,实现精准钻孔卸压;针对复杂地质环境下钻进工况的精确检测问题,搭建了煤矿井下随钻测量无线电磁传输系统架构,探讨了微弱电磁波信号自适应调制和随钻高速双向电磁传输技术原理,研究了孔底地质参数、几何参数和工程参数的测量原理和实现过程;针对钻进系统运行状态识别问题,构建了钻进信号时域、频域、时频域的多域特征和深度网络高级特征提取架构,提出了钻进系统关键零部件健康状态评估和故障诊断技术,构建了基于改进蝙蝠优化长短期记忆网络的卡钻风险因子预测模型,实现对卸压钻具卡钻状态的准确预测;针对钻进系统的精确控制问题,分析了钻进系统的液压系统工作原理,构建了考虑煤岩性状的钻进系统精确控制方案,探讨了基于转矩和位置的钻进系统最优控制参数求解原理,旨在实现钻进回转系统和给进系统的智能协同控制和并行作业。

     

    Abstract: For the technical problem of low intelligence in the process of drilling and pressure relief in high stress mines, the research status of pressure relief technology and equipment at home and abroad is summarized and analyzed in this study. It is pointed out that the development of high-performance, highly reliable, and efficient fully autonomous drilling system of anti-impact drilling robot is an important development direction to solve the problem of rock burst prevention and control. To this end, the five key technologies that affect the performance of the drilling system, namely “the precise recognition of hole position, the precise perception of drilling tool posture, the wireless electromagnetic intelligent detection, the intelligent recognition of drilling tool operation status, and the precise control of the drilling system” have been summarized, and the solutions and methods have been provided. In response to the problem of accurate identification of pressure relief holes in complex and harsh environments, a SinGAN model for pressure relief hole image sample expansion is developed, which integrates image size adjustment and multi-stage training modes. The Faster RCNN optimized by multi-layer feature fusion is introduced, and a hole position recognition model based on an improved SqueezeNet lightweight network architecture is constructed to achieve an accurate and fast recognition of pressure relief hole positions. To address the issue of precise perception of drilling tool posture, the unscented Kalman filter optimized by improved gradient descent algorithm is designed for the initial alignment of Inertial Measurement Unit (IMU). Multiple IMU spatial array layouts are designed, and a BP neural network-based compensation method for drilling tool posture error is studied, aiming to improve the accuracy of drilling tool posture calculation and achieve a precise drilling pressure relief. Aiming at the precise detection of drilling conditions in complex geological environments, a wireless elec-tromagnetic transmission system architecture for underground measurement while drilling in coal mines has been established. The principles of adaptive modulation of weak electromagnetic wave signals and high-speed bidirec-tional electromagnetic transmission technology have been explored, and the measurement principles and imple-mentation processes of geological parameters, geological parameters, and engineering parameters at the bottom of the hole have been investigated. To address the issue of identifying the operational status of drilling systems, a multi-domain feature extraction architecture for drilling signals in the time domain, frequency domain, and time frequency domain, as well as a deep network advanced feature extraction architecture, have been constructed. In addition, the key component health status assessment and fault diagnosis techniques for drilling systems have been proposed, and a prediction model for sticking risk factors based on an improved bat optimized long-term and short-term memory network has been built to accurately predict the stuck status of pressure relief drilling tools. In terms of the issue of precise control of drilling systems, the working principle of the hydraulic system of the drilling system is analyzed, and a precise control scheme for the drilling system considering the characteristics of coal and rock is formulated. The principle of solving the optimal control parameters of the drilling system based on torque and position is explored, aiming to achieve intelligent collaborative control and parallel operation of the drilling return system and feed system.

     

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