磨料空气射流破煤冲蚀模型研究

Erosion model of abrasive air jet used in coal breaking

  • 摘要: 进行预抽煤矿瓦斯时,采用水力化增透措施容易出现抱钻、塌孔等现象,降低瓦斯抽采率。为此,提出磨料空气射流破煤增透措施,提高钻孔利用率。 为明确磨料空气射流破煤参数,采用ANSYS Fluent软件中的离散相模型对磨料粒子在喷嘴中的加速效果进行了计算,分析了空气压力、磨料密度和磨料粒径对磨料加速的影响,考虑了反弹磨料二次冲蚀作用,建立了磨料空气射流冲蚀能量方程;基于有限元和光滑粒子模型,采用LS-DYNA对磨料空气射流冲蚀煤岩体进行数值模拟,分析了射流扩散角和磨料的形状特性对煤岩体冲蚀的影响规律,建立了磨料空气射流冲蚀能量转化率方程;采用高压磨料空气射流实验系统,使用(Laval)喷嘴,在不同气体压力条件选用标准的180 μm石榴石磨料对煤体、砂岩、灰岩和花岗岩进行磨料空气射流冲蚀实验,获取了单位能量破碎体积参数,建立了磨料空气射流冲蚀模型;采用控制变量法,进行磨料空气射流冲蚀灰岩的实验,利用不同影响因素对冲蚀效果的影响实验数据对冲蚀模型进行了修正;进行磨料空气射流冲击煤体实验,验证了冲蚀模型的准确性。 对磨料空气射流冲蚀煤体体积模型进行了分析,结果表明影响冲蚀效果的因素权重依次为:气体压力>扩散角>磨料密度>磨料粒径>磨料形状;磨料空气射流破煤的最优射流参数为180 μm石榴石、气体压力15 MPa、扩散角10.52°。在进行模型建立过程中,未将受压条件放入模型中,今后将会进行相关实验,把受压条件作为修正系数,进一步完善该冲蚀模型。

     

    Abstract: Induced by the hydraulic improving permeability technology in coal seam,the borehole collapses easily. This paper developed a new technology of improving permeability with abrasive air jet. To clarify the coal breaking parame- ters of abrasive air jet,using ANSYS Fluent software in a discrete phase model(DPM),the accelerating effect of abra- sive particle in the nozzle was calculated,and the influence of air pressure,abrasive density and particle size on the ac- celeration of abrasive was analyzed. Based on the finite element( FEM) and smooth particle method( SPH),the LS- DYNA software was used to simulate the abrasive gas jet erosion target under certain energy conditions. Using the ex-periment system with air high pressure abrasive jet,and the Laval nozzle,under the condition of different gas pres- sures,the abrasive jet air erosion experiments on coal,sandstone,limestone and granite were conducted using standard 180 microns garnet abrasive,and obtained the parameters of crushing energy per unit volume,then the equation of ab- rasive air jet erosion energy conversion rate was established. Using the control variable method,the influence of differ- ent influencing factors on the erosion effect was corrected by the experimental data of abrasive air jet erosion of lime- stone. The abrasive air jet impact coal experiment was carried out to verify the accuracy of the erosion model. The volu- metric model of abrasive air jet erosion media was analyzed. The results show that the weights of the factors affecting the erosion effect are:air pressure>diffusion angle>abrasive density>abrasive particle size>abrasive shape. The opti- mum jet parameters of the abrasive air jet breaking coal are 180 μm garnet,air pressure 15 MPa,and diffusion angle 10. 52°. In the process of model building,the compression conditions are not put into the model. In the future,some relevant experiments will be carried out to take the com-pression conditions as the correction coefficient to further im- prove the erosion model.

     

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