基于空气耦合雷达的矿井煤岩界面随采动态探测原理及关键技术

Principle and key technology of dynamic detection of coal rock interface in coal mine based on air coupled radar

  • 摘要: :矿井煤岩识别技术是制约煤炭智能开采的关键难题之一。 受煤矿地质条件及复杂工况影 响,目前诸多煤岩识别方法因其技术局限性而无法满足工业化实时、智能、高效的应用需求。 在总 结矿井煤岩识别技术演变历程基础上,提出煤岩识别技术已经进入到随采、自主、动态探测的新阶 段,并提出了适用于智能综采工作面煤岩界面的非接触智能探测理论与技术框架,包括电磁波能量 聚焦、位姿感知、支架姿态自适应调控、煤岩界面坐标转换 4 项技术内涵和聚焦发射空气耦合雷达 天线、智能调节支架、煤岩界面识别与追踪技术方法、界面位置信息提取技术、系统位姿参数矩阵 5 项关键技术。 系统阐释了基于空气耦合雷达天线煤岩界面随采动态探测系统的基本原理,首先,开 发空气耦合屏蔽雷达天线,实现电磁波能量聚焦发射及煤岩界面的非接触式探测,天线悬空高度为 30 cm;其次,研发智能天线支架,结合支架姿态自适应调控技术,以雷达数据探测的悬空距离(天 线距煤表面距离)为判别依据,实现雷达天线位姿随工作面起伏变化的自适应调节;再次,研究多 干扰源下的煤岩界面识别与追踪方法,准确识别出空气-煤界面、煤-岩界面的一次有效波反射点 位,获取动态高精度的煤岩界面信息;最后,创建系统位姿参数矩阵,结合煤机惯性导航单元、智能 支架动态位姿参数,建立大地坐标系、采煤机坐标系和天线坐标系 3 者空间关系模型,并创建煤岩界 面等高曲线,并将该信息通过网络协议传输给煤机控制系统,从而实现采煤机截割滚筒自适应调高控 制。 实验结果表明:应用该煤岩识别系统识别煤岩界面位置平均误差为±1.2 cm,平均误差百分比为 8.6%。 实现了矿井煤岩界面随采动态探测,为智采工作面实现无人作业提供了新的理论技术支撑。

     

    Abstract: Mine coal and rock identification is one of the key problems restricting intelligent coal mining. Affected by the geological conditions and complex working conditions of coal mines, many coal rock identification methods cannot meet the real time, intelligent and efficient application requirements of industrialization due to their technical limitations. On the basis of summarizing the evolution history of coal and rock identification technology in mines, this paper proposes that the coal and rock identification technology has entered a new stage of simultaneous mining, autonomous and dynamic detection. Also, it proposes a theoretical and technical framework of non contact intelligent detection of coal rock interface suitable for intelligent fully mechanized mining face. The framework includes four technical connotations of electromagnetic wave energy focusing, posture perception, support posture adaptive control, and coal rock interface coordinate conversion, focuses five key technologies of emission air coupled radar antenna, intelligent adjustment support, coal rock interface identification and tracking technology methods, interface position information extraction technology, and system pose parameter matrix. The basic principle of the coal rock interface dynamic detection system based on the air coupled radar antenna is systematically explained. Firstly, an air coupled shielded radar antenna is developed to realize the focused emission of electromagnetic wave energy and non contact detection of coal rock interface. The aerial height of the antenna is 30 cm. Secondly, the smart antenna support is developed, combined with the support attitude adaptive control technology, based on the airborne distance detected by the radar data (the distance between the antenna and the coal surface), to realize the self adaptive adjustment of the radar antenna attitude with the fluctuation of the working face. Thirdly, the coal rock interface identification and tracking method under multiple interference sources is investigated for identifying the primary effective wave reflection points of the air coal interface and coal rock interface accurately and obtaining dynamic and high precision coal rock interface information. Finally, the system pose parameter matrix is created, combined with the inertial navigation unit of the coal machine and the dynamic pose parameters of the intelligent support, the spatial relationship model of the geodetic coordinate system, the shearer coordinate system and the antenna coordinate system are established. The contour curve of the coal rock interface is created. The information above is transmitted to the coal machine control system through the network protocol, so as to realize the self adaptive height adjustment control of the shearer cutting drum. The experimental results show that the average error of identifying the coal rock interface position using the coal rock recognition system is ±1.2 cm, and the average error percentage is 8.6%. The dynamic detection of the coal rock interface in the mine is realized, which provides a new theoretical and technical support for the unmanned operation of the intelligent mining face.

     

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